Effect of Thermal and Mechanical Deformation of Metamaterial FDM Components

At Lancaster University, research is currently investigating the use of rapid manufacturing (RM) to realise metamaterials, although key to the success of this project is the development of an understanding of how coated RM parts deform under thermal and mechanical stress. The research in this paper presents a comparison of the thermal and mechanical deformation behaviour of RM coated metamaterials components from a numerical context. The research uses the design of a simple metamaterial unit cell as a test model for both the experimental and finite element method (FEM). The investigation of deformation behaviour of sample Fused Deposition Modelling (FDM) parts manufactured in different orientations and simulated using commercial FEM code means that the FEM analysis can be utilized for design verification of FDM parts. This research contributes to further research into the development of RM metamaterials, specifically design analysis and verification tools for RM materials

A Potential Research Area Under Shadow In Engineering:Agricultural Machinery Design and Manufacturing

As a branch of the global machinery industry, the agricultural (farm) machinery design and manufacturing or agricultural engineering industry has become one of the most important industries to be supported and focussed on in the era of hunger threats foreseen in the World’s future. In order to produce sufficient volumes of food from current limited agricultural land, well-designed machinery and high technology-supported mechanisation of the agricultural production processes is a vital necessity. However, although novel improvements are observed in this area, they are very limited. There is a lack of implementation of advanced engineering design and manufacturing technologies in this industry, therefore agricultural engineering could be considered a potential engineering research area with this in mind. This study aims to highlight the potential, gaps, sector specific challenges and limitations of the agricultural engineering research area at a macro level. Under consideration of the sector-specific indicators, the study revealed a major result: there is an insufficient level of sector-specific research on implementation strategies for up-to-date design and manufacturing technologies

Deep tillage tool optimization by means of finite element method: Case study for a subsoiler tine

Technologies and computer capacity currently available allow us to employ design software and numerical methods to solve complicated problems in very wide disciplines of engineering. It is also important for researches in agriculture. This study focused on obtaining optimum geometry parameters of a subsoiler tine by using computer aided engineering (CAE) applications. A field experiment was conducted to determine draft force of the subsoiler. The results from the experimental study were used in the finite element analysis (FEA) to simulate stress distributions on the subsoiler tine. The maximum equivalent stress of 432.49 MPa was obtained in the FEA. Visual investigations and FEA results showed that according to the tine’s material yield stress point of 355 MPa, plastic deformation was evident. Based on the FEA results, an optimization study was undertaken to obtain optimum geometry parameters without the occurrence of plastic deformation. According to the optimization study results, the optimum parameters of the tine geometry and maximum equivalent stress of 346.61 MPa were obtained. In addition to this, the total mass of the tine was reduced by about 0.367 kg

Design and structural optimisation of a tractor mounted telescopic boom crane

In this research, an application algorithm, which can be used in computer-aided design/engineering (CAD/CAE) and structural optimisation-based design studies of agricultural machineries, is introduced. This developed algorithm has been put in practice in a case study for a tractor mounted telescopic boom crane. The algorithm consists of both numerical and experimental methods and it includes material testing, three-dimensional (3D) computer-aided design and finite-element method (FEM)-based analysis procedures, structural optimisation strategy, physical prototyping, physical testing and design validation procedures. Following the visual and physical validation procedures carried out in the case study, the crane’s physical prototype was manufactured and the optimised design was approved for ongoing production. The study provides a unique CAD/CAE and experimentally driven total design pathway for similar products, which contributes to further research into the utilisation of engineering simulation technology for agricultural machinery design, analysis and related manufacturing subjects

Nonlinear FEM based high-speed shell shattering simulation for shelled edible agricultural products:Pecan fruit shattering

This paper introduces an advanced engineering simulation procedure for the nonlinear finite element method (FEM) based high-speed shattering case of shelled edible agricultural products. A high-speed impactor which is targeted at the Pecan fruit (kernel-in-shell) was considered in this case study. Physical compression tests were conducted on Pecan fruit specimens and experimental deformation characteristics were utilized to describe realistic material models in the FEM based engineering simulation. Subsequently, a reverse engineering approach was employed in the solid modeling stage and the Pecan shell shattering case under high-speed loading was simulated, considering the explicit dynamics approach. The effect of the high loading rate on the deformation characteristics of the Pecan fruit components was observed. Visual outputs from the simulation revealed the shattering behavior of the Pecan fruit components under defined boundary conditions. In addition to useful visual simulation outputs, time-dependant stress distributions on the Pecan fruit under high-speed loading rates were represented using graphs. Simulation results have revealed that maximum equivalent stress values were 7.1 (MPa), 5.1 (MPa), and 0.336 (MPa) for shell, packing material, and kernel, respectively. Maximum reaction force at impact was calculated as 996,000 (N). This work contributes to further research into the use of nonlinear numerical method based high-speed deformation simulation studies for shelled edible agricultural products

Design and Additive Manufacturing of a Medical Face Shield for Healthcare Workers Battling Coronavirus (COVID-19)

During the coronavirus disease-19 pandemic, the demand for specific medical equipment such as personal protective equipment has rapidly exceeded the available supply around the world. Specifically, simple medical equipment such as medical gloves, aprons, goggles, surgery masks, and medical face shields have become highly in demand in the health-care sector in the face of this rapidly developing pandemic. This difficult period strengthens the social solidarity to an extent parallel to the escalation of this pandemic. Education and government institutions, commercial and noncommercial organizations and individual homemakers have produced specific medical equipment by means of additive manufacturing (AM) technology, which is the fastest way to create a product, providing their support for urgent demands within the health-care services. Medical face shields have become a popular item to produce, and many design variations and prototypes have been forthcoming. Although AM technology can be used to produce several types of noncommercial equipment, this rapid manufacturing approach is limited by its longer production time as compared to conventional serial/mass production and the high demand. However, most of the individual designer/maker-based face shields are designed with little appreciation of clinical needs and nonergonomic. They also lack of professional product design and are not designed according to AM (Design for AM [DfAM]) principles. Consequently, the production time of up to 4 – 5 h for some products of these designs is needed. Therefore, a lighter, more ergonomic, single frame medical face shield without extra components to assemble would be useful, especially for individual designers/makers and noncommercial producers to increase productivity in a shorter timeframe. In this study, a medical face shield that is competitively lighter, relatively more ergonomic, easy to use, and can be assembled without extra components (such as elastic bands, softening materials, and clips) was designed. The face shield was produced by AM with a relatively shorter production time. Subsequently, finite element analysis-based structural design verification was performed, and a three-dimensional (3D) prototype was produced by an original equipment manufacturer 3D printer (Fused Deposition Modeling). This study demonstrated that an original face shield design with <10 g material usage per single frame was produced in under 45 min of fabrication time. This research also provides a useful product DfAM of simple medical equipment such as face shields through advanced engineering design, simulation, and AM applications as an essential approach to battling coronavirus-like viral pandemics

Determining the instantaneous bruising pattern in a sample potato tuber subjected to pendulum bob impact through finite element analysis

Potato bruising resulting from mechanical impact during production operations including harvest and postharvest is a significant concern within the potato production sector, leading to consumer complaints and economic losses. The detection of instantaneous internal bruising poses a particular challenge as it can progress over time during storage or transportation, making it difficult to identify immediately after external impact. This study aims to investigate the progression of bruising and accurately represent the instantaneous dynamic deformation behavior of potato tubers under four pendulum bob impact cases (pendulum arm angles of 30°, 45°, 60°, and 90°). To analyze the dynamic impact deformation characteristics of the tubers, solid modeling based on a reverse engineering approach and explicit dynamic engineering simulations were employed. The simulation results yielded valuable numerical data and visual representation of the deformation progression. The loading conditions considered in this study indicated that the maximum stress values, reaching 0.818 MPa at a pendulum arm angle of 90°, remained below the bio-yield stress point of the tuber flesh (1.05 MPa) determined through experimental compression tests. Therefore, it was concluded that the impact did not cause permanent deformation (i.e., permanent bruising) in the tuber. However, the numerical analysis clearly demonstrated the sequence of stress occurrences, which is a key contributing factor to potential permanent bruising. In this regard, the bruising energy threshold of 318.314 mJ (R2: 0.96) was extrapolated. The numerical findings presented in this study can aid in evaluating the susceptibility of tuber samples to bruising. By employing nonlinear explicit dynamics simulations, this research contributes to the advancement of understanding complex deformation and bruising in solid agricultural products. Moreover, the application of these techniques holds significant industrial implications for enhancing the handling and transportation of agricultural produce. Practical applications: This research aims to tackle the challenge of accurately representing the immediate internal bruising pattern in potato tubers resulting from mechanical impact. Conventional methods, such as physical or analytical expressions, may not fully capture the distribution of bruising experienced by the tubers. To overcome this limitation, an engineering simulation approach is proposed to provide a more precise depiction of the instantaneous bruising pattern. By advancing the understanding of complex deformation and bruising in solid agricultural products, this research contributes to improving the efficiency and quality of agricultural production in the industry. Additionally, this study offers a step-by-step guide on how to conduct these simulations effectively

A Numerical Method-Based Analysis of the Structural Deformation Behaviour of a Turkish String Instrument (Cura Baglama) under Varying String Tensions

This study focuses on the structural design analysis of a cura baglama, a traditional Turkish string instrument that does not have in place a regulated set of manufacturing standards to follow. The aim therefore is to introduce a structural deformation analysis for a sample cura baglama in three different string tensions via a numerical method-based engineering analysis technique. The three-dimensional solid model of a sample cura baglama was created using a 3D scanner and parametric 3D solid modelling software. Based on experimental frequency analysis, structural deformation analyses of the instrument were conducted using finite element method-based engineering simulation techniques. The simulation results revealed useful visual and numerical outputs related to the deformation behaviour of the instrument under pre-defined boundary conditions. A maximum deformation of 0.223 mm on the soundboard (at the D3 tune) and a maximum equivalent stress of 18.325 MPa on the bridge (at the D3 tune) were calculated. The outputs of this research contribute to further research into the usage of numerical method-based deformation simulation studies related to the standardisation, development, and preservation of such traditional string instruments

Structural Strength Analysis of a Rotary Drum Mower in Transportation Position

A rotary drum mower is a tractor-mounted harvester used for harvesting green fodder plants in agricultural fields. During transportation, it experiences significant dynamic road reaction forces that can cause deformation and functional failures. This study focuses on analysing the deformation behaviour of the machine during transportation to test the machine’s failure condition. To conduct the strength analysis, a total work cycle scenario reflecting actual load conditions and design challenges was created. Experimental strain-gauge-based stress analysis and advanced computer-aided engineering (CAE) simulation methods were employed. The study successfully conducted experimental stress analysis, 3D solid modelling, and validated finite element analysis (FEA). A comparison between experimental and simulation results showed an average relative difference of 24.25% with a maximum absolute difference of approximately 5 MPa. No functional failure issues were observed during physical experiments. The study also revealed that the mean dynamic loading value, when compared to the static linkage position, was calculated as 3.65 ± 0.40. Overall, this research provides a valuable approach for future studies on complex stress and deformation evaluations of agricultural machinery and equipment

Fuzzy Logic Based Ventilation for Controlling Harmful Gases in Livestock Houses

There are many factors that influence the health and productivity of the animals in livestock production fields, including temperature, humidity, carbon dioxide (CO2), ammonia (NH3), hydrogen sulfide (H2S), physical activity and particulate matter. High NH3 concentrations reduce feed consumption and cause daily weight gain. At high concentrations, H2S causes respiratory problems and CO2, displace oxygen, which can cause suffocation or asphyxiation. Good air quality in livestock facilities can have an impact on the health and well-being of animals and humans. Air quality assessment is basically depend on strictly given limits without taking into account specific local conditions between harmful gases and other meteorological factors. The stated limitations may be eliminated. using controlling systems based on neural networks and fuzzy logic. This paper describes a fuzzy logic based ventilation algorithm, which can calculate different fan speeds under pre-defined boundary conditions, for removing harmful gases from the production environment. In the paper, a novel fuzzy logic model has been developed based on a Mamedani’s fuzzy method. The model has been built on MATLAB software. As the result, optimum fan speeds under pre-defined boundary conditions have been presented